Robotic Pneumatic Gripper Design
Designed robotic jaws (shown below) and specified pneumatic gripper for picking parts to be welded. Gripper can pick over 30 parts of varying shapes (round, oblong or tear drop), can pick from outside or inside diameter of ring shapes and varying thicknesses (5mm to 50mm). Parts weighed anywhere from 1kg to 10kg.
Robotic Welding Cell Design
Designed this compact robotic welding cell from the ground up with the owner of Vizient, Mark Hann. Key requirements: small factory floor footprint, safety, palletized (moved whole with limited dis-assembly) and automatic flip floors that close when the door is opened.
Nidec Motor Testing
Built and designed motor life cycle tests and stations for fractional AC motors to test new rotor designs to reduce cost while also maintaining heat dissipation to prevent overheating issues. Used SLS, SLA to rapid prototype rotor designs.
A linear finite element procedure is presented for modeling a single flexible link robotic manipulator system. The model takes into consideration the DC motor, torsional springs/dampers, cantilever beam and the accelerometer at the tip. The finite element method for system modeling is validated through comparison to experimental data using the frequency response. With a validated model for the system, feedback control is implemented for vibration reduction and accurate positioning of the beam tip. The accuracy of the controlled model is compared to experiment and a discrete time transfer matrix method of modelling. The closed-loop finite element method model exhibited an accurate response, related to experiment, with encoder feedback and accelerometer feedback using digital compensators
Mobile Robotics Course
Course required electrical engineers, computer engineers and mechanical engineers to work together to perform tasks using a ROOMBA, a CBC controller and LEGO actuators.
Designed and built Rube Goldberg Machine using KISS C++ controller (shown above) with servos and encoded motors. Sensors included push buttons, bumpers and light breaks.
PID tuned and tested autonomous robot for dead reckoning. Built actuated gripper and color sensor on ROOMBA platform for detecting object colors and to retrieve the correct colored object using camera vision.
Final project required the autonomous robot to navigate obstacles in a labyrinth using A* search, tracking the correct colored buttons and pressing push buttons with an actuated arm in the correct sequence while another robot retrieved colored objects in the correct order. Video from a practice run is shown below. Pardon the electronic music from 2010!
Senior Design Project
Designed and built a hydraulically powered bicycle. The pump at the cranks was designed by hand to fulfill required volume of displacement to propel the hydraulic motor at the rear wheel hub.
Camera time lapse IR ARDUINO remote
Built and tested a time lapse remote for my Canon DSLR. Based on interval timings for the camera, the IR LED sends signals at times designated in the code.
And more in the works!